Casting Manufacturing and Different Types of Casting Processes

Cast products are used in a wide range of applications, such as used in the transport industry, manufacturing of heavy equipment, defense industry, healthcare, mining, and so on. Let’s discuss what is casting manufacturing in brief and the different processes of casting. Also, you should approach the right Aluminum or Bronze Foundry in Illinois after you’re completely satisfied with the firm’s competence.

What is Casting Manufacturing?

It’s a process in which liquefied material is poured into the mold that has a hollow cavity of the desired shape, and then, allowed to harden. Once the solidification is done, the next step is to remove the workpiece from the mold. Such pieces are either taken for finishing treatments or use as a final product.

Different Types of Casting Process

Sand Casting

Sand casting is typically the most common casting method which relies on silica-based materials, such as synthetic or naturally-bonded sand. This process involves various steps, like patternmaking, melting and pouring, molding, and cleaning. It has a relatively inexpensive production cost, especially in low-volume runs.

Investment Casting

At foundries, the investment or lost-wax casting process uses a disposable wax pattern for each part of the cast. The wax is injected directly into a mold. Then, it is removed, and finally, coated with refractory material and a binding agent.

Plaster Casting

This process is similar to the sand-casting process but involves using a mixture of gypsum, strengthening compound, and water instead of the sand. It provides a very smooth surface finish and helps to cast complex shapes with thin walls.

Metal Casting Process

It is also known as die casting, which involves molding materials under high pressure. This process usually involves non-ferrous metals and alloys, such as copper, zinc, and aluminum. When you visit Bronze or Aluminum Foundry in Illinois, the casting supplier will offer you custom solutions for your unique project needs.

Illini Foundry Company is serving its clients for more than 80 years. It’s a well-established foundry that specializes in providing custom solutions for Short Run Casting in Illinois.

For more information, visit Illinifoundry.com 

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